Exceptional reliability, anti-corrosion properties and resistance to water shocks bring water copper pipes to the position of leader in pipe fittings. The limited operation of copper rolling is a consequence of the high cost of products.
Nevertheless, capital investments in the water supply system are justified and allow the consumer not to think about reconstructing the engineering network for decades. In addition to durability, in this article we will analyze other advantages of the copper pipeline, and note the disadvantages.
We also consider the composition, basic characteristics, features of marking copper pipes and the features of their application in various fields.
Composition and characteristics of copper pipes
Copper water supply is a rather exclusive option for arranging a communication system. Despite the mass of absolute advantages, copper is being used less and less. The main reason is the appearance of available alternative materials (plastic and metal-plastic reinforcement).
The metal alloy M1 is characterized by the highest copper content. The purity of the alloy provides high ductility, electrical and thermal conductivity, as well as corrosion resistance. The material is malleable to different processing technologies.
Copper pipe products are made from different grades of copper. The chemical composition is normalized by GOST 24231-80. Alloys of grades: M1, M2, M3 are acceptable for production
Mass fraction of components of the M1 alloy:
- copper and silver - 99.9;
- oxygen - 50;
- iron, lead - 5 each;
- sulfur, zinc - 4 each;
- tin, antimony, arsenic and nickel - 2 each;
- bismuth - 1.
In M2, the mass fraction of copper / silver is reduced to 99.7, the nickel and oxygen content is increased to 200 and 70, respectively. The proportion of tin and iron is increased to 50. The primary copper alloy has similar characteristics with the M1 metal alloy.
Technical copper (M3) is the result of secondary smelting or fire refining. The material has a significant mass fraction of nickel (200), tin, lead and arsenic (80 each). The copper content is 99.5. M3 alloy copper pipes have good strength and affordable cost.
The mechanical characteristics of a copper pipeline depend on the quality composition of the alloy and the manufacturing technology of the pipes. Properties of finished products are normalized by GOST 617
Characteristics of copper pipes:
- operating temperature range - from -200 ° С to +300 ° С;
- permissible pressure - 100-200 atmospheres (for a number of grades the limit value reaches 450 atmospheres);
- relative elongation at break - 10-40%;
- diameter of water fittings - 3-350 mm, wall thickness - 0.8-10 mm;
- Estimated service life - more than 70 years.
The critical operating temperature of a copper water supply depends on the method of connecting the elements and the type of solder used. We talked about the installation technology of copper piping in more detail here.
The actual period of service significantly exceeds the period declared by the manufacturer. The oldest copper communications in Europe are used without replacement for the second century.
Strengths and weaknesses of copper water supply
Copper pipes are similar to their closest competitors (steel communications) in terms of strength and temperature characteristics. However, copper is more preferred due to its unique properties.
The main advantages of copper pipes
Copper pipes have their positive and negative points. First, consider the benefits of a copper pipeline.
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The safest pipes
Water ionizing material
Service life more than 50 years
Stable throughput pipelines
Corrosion resistance and ductility
Perhaps the main argument in favor of copper plumbing is immunity to rust. This property explains the uptime of utility networks and minimizes the negative impact on plumbing fixtures.
Unlike steel products, copper fittings are less material-intensive - there is no need to mount pipes with excessive wall thickness in reserve in case of corrosion processes
Plasticity - this quality explains a number of significant operational advantages of a copper pipeline:
- flexibility of material in processing - pipes can be bent to create complex trunk networks using a hand tool;
- retention of a given shape - soft polymer products cannot boast of this property;
- the possibility of using connecting fittings;
- the likelihood of deformation without mechanical destruction;
- temperature jumps do not cause changes in linear parameters;
- maintenance of cycles of freezing / thawing with preservation of integrity.
Another point is the increased resistance to water hammer. The indicator of destructive pressure allows you to not be afraid for the integrity of the system during the "jumps" of the water pressure.
Surface smoothness and bactericidal
An archival argument in favor of a water pipe made of copper. High homogeneity of the material provides a perfectly even coating, which reduces the molecular bonds of the metal, which means that the formation of salts and oxides is reduced.
The minimum coefficient of friction allows the use of copper pipes of smaller diameter in steel water networks than steel or plastic pipes. Deposits do not accumulate on internal walls, which means that throughput does not deteriorate over time
Copper alloy has an antibacterial property - circulating through pipes, the water is partially disinfected. An additional plus is that colonies of microorganisms do not breed on the walls.
Resistance to chemicals and UV rays
Copper is not destroyed by interaction with saline solutions, formalion and dilute non-oxidizing acids. In contact with chlorine does not form oxides hazardous to humans.
Copper does not lose its characteristics under the influence of UV radiation, which can not be said about communications from thermoplastic polymers.
The presence of a copper circuit in the bathroom is an exclusive element of decor and a sure sign of prosperity at home. The copper pipe is unpretentious in maintenance and does not require regular painting, as steel or cast iron needs
Along with good strength indicators, copper alloy pipes are somewhat lighter in weight of steel counterparts. This facilitates their transportation and installation. The indisputable advantage of the copper pipeline is the possibility of multiple applications.
Cons of the copper pipe
The copper pipeline also has its negative aspects. Let's consider them in more detail.
The disadvantages of a copper water supply include:
- High price. When compared with the cost of analogues, copper products lose. Arranging a network of "yellow" metal will cost several times more than installing a plastic or steel line.
- The complexity of installation. All technologies for joining copper fittings (assembly on fittings or soldering) are quite complex processes that require work skills.
- Acid intolerance. It is impossible to use copper pipes to transport an acidic medium with a pH level of more than 9. Water with such an indicator is unsuitable for drinking.
- Thermal conductivity. The parameter is 1.7 times higher than that of aluminum products and almost six times higher than the thermal conductivity of steel. When transporting a hot medium, the pipe heats up - heat losses increase, there is a risk of burns. In cold water systems, condensation forms on the pipeline.
The problem can be solved by using a coating of polyvinyl chloride or polyethylene. The outer sleeve prevents condensation, “cools” the surface, maintains the temperature of the transported medium and reduces noise.
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Soft copper pipes with polymer insulation
Foamed polyethylene sheath
Compression joints of copper pipes
Insulation installation after pipe welding
Copper pipes with external thermal insulation are used only in those cases when it is necessary to reduce the impact of the external environment on the water supplied by the system. They are also needed in order to prevent icy congestion, which can disrupt the functionality of the water supply.
Copper pipes themselves are not threatened by freezing and subsequent thawing. The ductility of copper allows you to maintain tightness even if the pipeline had to slightly deform under the influence of an ice plug.
Polyethylene insulation due to the presence of air channels does not at all reduce the level of thermal deformation of the pipe - this material is best used in areas with a small number of connections. Foamed "shell" (soft polyurethane foam, synthetic rubber) is suitable for heating and domestic hot water
An additional disadvantage of using copper is electrical conductivity, as well as incompatibility with aluminum and steel water pipes. To prevent the risk of electric shock during installation, care must be taken to properly ground the equipment.
A significant drawback of copper pipes is the occurrence of electrochemical corrosion, resulting from the contact of copper with other materials:
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Copper Steel Pipeline Upgrade
Fittings with electrical insulating gaskets
Violation of the rules for assembling the water supply
Corrosion on steel reinforcement
A variety of copper pipe rolling
The choice of material for the arrangement of a copper water supply system should be based on an assessment of a number of parameters: the manufacturing method, the level of lamination and strength, as well as the overall dimensions. The ability to decipher the marking of the assortment will help you navigate the variety of pipe fittings.
Classification # 1 - Production Method
Obtaining a copper pipe according to GOST is carried out according to one of the technologies: cold rolling, pressing followed by welding. Production tactics affect the performance of the finished product.
How to produce pipes by rolling?
The technology involves the deformation of a metal billet in the process of passing it between the rotating shafts of a tube rolling machine.
The sleeve is simultaneously rolled out in two calibers of shafts: the wide part corresponds to the outer diameter of the workpiece, and the narrow part corresponds to the diameter of the finished product
Break-in occurs step by step - with each feed, the sleeve rotates 90 °, ensuring uniform processing and the absence of longitudinal marks on the pipe.
Advantages of rolling fittings:
- seamless construction provides high strength;
- accuracy of parameters along the entire length of the product.
The method of cold deformation creates water and heating copper pipes that experience significant pressure from the inside during the service.
At the stage of final processing, pipe fittings can be subjected to thermal effects. This is done in order to return copper to its elasticity.
During firing, the pipe is heated to +700 ° C, and then gradually cooled. As a result, the margin of safety decreases slightly, and the tensile strength increases
Pipes are:
- unannealed;
- annealed.
The following characteristics are unannealed - “bending stiffness”, resistance to external damage and water hammer (limit - 450 MPa). Suitable for assembling water pipes of a simple configuration.
Annealed have the following parameters: high ductility (when stretched along the length of 1.5 times maintain integrity), cost increase.
Press manufacturing
Pipes are made of sheet copper - the blank of the metal sheet is fed to the molding press rollers of the machine. After shaping, the joint is welded.
The final stage is the passage of the pipe through the calibration rollers to align the profile and eliminate longitudinal deformation.
Classification # 2 - by degree of hardness
The mechanical properties and scope are determined by the type of pipe. It is customary to classify copper fittings into three categories characterizing the ductility and strength of the product.
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In the construction of water pipes within a private house or apartment, soft copper pipes (R 220), semi-solid (R 250) and solid (R 290) are used
Semi-solid and solid pipes are supplied for assembly on an object in rods, soft pipes in coils. The tensile strength expressed in MPa or N / mm² is used as a division criterion.
Hard grades hold the maximum pressure, it is 290 N / mm², semi-solid 250 N / mm², soft 290 N / mm². All of them are suitable for organizing plumbing in residential facilities.
Solid, semi-solid, soft copper pipes without a polymer shell are connected by soldering. In addition, crimping and compression methods are used.
Soldering copper pipes is divided into high and low temperature. High-temperature is produced using an acetylene or propane burner
Solder for high temperature brazing is produced in the form of rods with a diameter of up to 3 mm. In the manufacture of alloys of copper, bronze or silver are used.
Solder with a diameter of less than 2 mm is supplied in coils wound on a spool. It is mainly used in low temperature soldering
Low temperature soldering is performed using a conventional blowtorch. In this case, use solder produced in the form of a thin wire
Soft grade copper pipes for water supply
Half-pipe for home communications
Solid Copper Tubes
Brazing copper pipe and fitting
Soldering a copper pipe during assembly
High Temperature Brazing Solder
Using solder in coils format
Low temperature soldering lamp
Hard rolled products
This niche is represented by unburnt specimens. Possible labeling of solid pipes: T, H, z6, F30. The material is optimal for creating central channels of water supply networks where high pressure water is supplied.
Hard rolled products are supplied in measured sections 3-5 m long. The trunk from such a pipe cannot be multidirectional with multiple bends, the distribution of reinforcement is possible only when heated
Semi-solid pipe type
Semi-solid pipe coding options: P, NN or z. They are characterized by balanced characteristics of elasticity and strength. The elongation of the pipe with an outer diameter of 3 mm and a wall thickness of 0.8 mm is 10%. The same indicator for soft rental of a similar size is 38%.
Parts made of semi-solid "meter" withstand the distribution of the expansion of the outer diameter by 15%. Changing the geometry of the pipeline is carried out using a pipe bender.
Soft Pipe Features
Marking of soft pipes - M, W, F22 or r. Products have flexibility and do not tear when distributing an outer diameter of up to 25%. Pipe products are supplied in bays.
The main field of application is the installation of engineering networks with a beam distribution of supply leads to devices. To get the desired shape of the small-diameter trunk will turn out personally without special equipment.
The mechanical properties of elasticity and strength of cold-deformed copper pipes should correspond to the data given in the table (normalized indicators according to GOST 617-2006)
Classification # 3 - by overall dimensions
The main parameters of the pipe dimension are the inner, outer diameter and wall thickness. The flexibility of copper to processing allows the production of pipe lines of various shapes and sizes. GOST 617-2006 about 130 items with original cross-sectional indicators were reckoned to the range of copper fittings, of which about 70 were rolled products.
Unlike a previous document (GOST 617-19) in the new resolution, the dimension is displayed in millimeters, not inches. The main dimensions are indicated in fractional terms. The numerator identifies the outer diameter, the denominator identifies the wall thickness. Previously, only the external size (3/8 inch) was indicated.
An example of decoding the dimension of the pipe 15/1:
- diameter on the outer surface - 15 mm;
- internal section - 14 mm;
- wall thickness - 1 mm.
The length of rolled products of domestic production depends on the diameter. If the cross-sectional size is within 18 mm, there are coils of 10 m in length or measuring sections of 1-6 m (the gauge step is 0.5 m). Larger specimens are produced in segments of 1.5-6 m.
When organizing water supply networks, pipes with a diameter of 10-22 mm are in demand, 32-42 mm for arranging drainage systems
Rectangular pipes are used much less frequently in water supply. The products are manufactured mainly by pressing technology, dimensions: diameter - 30-280 mm, wall thickness - 5-30 mm.
Regulatory requirements according to GOST
External parameters, mechanical characteristics, alloy composition, assortment and marking designations are regulated by two main provisions: GOST 617-2006 (Copper pipes for general use) and GOST 11383-75. European-made products meet standard EN-1057 from 2006.
Code of Requirements:
- The inner and outer surface of the pipe must not have any impurities that impede the inspection of products. The presence of delaminations, rusts, cracks and shells on the pipe "sleeve" is unacceptable.
- Dents up to 0.25 mm deep are acceptable. The quantity limit is no more than two per linear meter and no more than 10% of defective products per supply lot.
- No burrs at pipe ends. The normalized cut braid for specimens with a diameter of up to 20 mm is 2 mm, for products with a cross section of 20-170 mm - 3-5 mm, respectively, for pipe fittings with a diameter of 170 mm and more, a cut of 7 mm is acceptable.
- For bays and soft pipes, ovality is not limited.
Each bay or batch of pipe cuts must be accompanied by a packing list and information label.
Mandatory data from the accompanying document: trademark of the enterprise, manufacturer's legal address, marking of the composition and size of pipes, batch number, production date, technical control stamp
Explanation of the designations of pipe products
Basic features are grouped in pipe marking.
Conditional indicators are prescribed according to a clearly defined scheme:
- Manufacturing technology: D - cold formed, G - pressing.
- Cross Cut Geometry: KR - round shape.
- Production accuracy indicator: N - within normal limits, P - increased accuracy with respect to the diameter / wall thickness, And - high accuracy in diameter, K - maximum accuracy on the wall.
- Type of material in ductility. In addition to the indicated abbreviations M / P / T (soft / semi-solid / hard pipe), the following product markings are used: L - soft with high elasticity, F - semi-solid high strength, H - solid high strength.
- Dimensions - value of the outer diameter / wall thickness.
- Length: ND and MD - non-measured and measured pipelines, respectively, KD - multiple-gauge rolled products, BT - delivery in bays.
- Metal gradedetermining the composition of the alloy.
- Special conditions: B - high accuracy in length, O - accuracy in curvature, P - regulated tensile norm, N - confirmed Vickers hardness, BU and BS - ordered and spiral winding of the bay, respectively.
Instead of missing data, the designation "X" is put.
Marking example: Pipe DKRPM 28/3 3000 M1 GOST 617-2006. Explanation of the designation is a round cold-deformed pipe with increased accuracy of the wall dimensions (3 mm) and diameter (28 mm), soft 3 m long from M1 alloy. The product complies with GOST
Scope and restrictions of use
Copper pipes are used in various communication systems for domestic and industrial use.
Water supply and heating network
Traditionally used in the arrangement of water supply of various target orientations. Characteristics of copper and an extensive line of pipe products allow you to equip highways of different capacities and meters.
Plumbing copper is neutral to a low concentration of chlorine contained in drinking water (the norm is not more than 0.5 mg / l). The copper pipeline is well established in stormwater drainage systems and sewage systems.
In the heating network, a double effect is achieved. On the one hand, it is a long service life due to corrosion resistance, on the other hand, it protects the system from uncontrolled changes in the temperature of the coolant. But these effects are achieved only with the correct assembly of the pipeline.
In more detail about the varieties of copper pipes for heating and the features of their installation, we wrote in the next article.
The use of a copper pipe with an insulating sheath is justified in "warm floor" systems.
Gas pipeline and fuel system
The convenience of copper rolling is the tightness of the line. When transporting gas, there is no oxidation and galvanic corrosion. Reliability of pressed joints and adhesions increases the safety of the gas pipeline in areas with seismic activity.
Thanks to neutrality, copper fittings are used in networks for pumping fuel oil - there is no risk of ignition, the formation of a static charge.
Copper tubes are involved in heat exchangers of gas water heaters, hydraulic, brake systems of vehicles and aircraft, refrigeration cooling circuits and climate systems
Nuances and limitations of use:
- The boundary velocity of fluid transportation in the water supply system is 2 m / s. Compliance with the recommendation will extend the service of the "plastic" line.
- Copper is a soft metal and constant contact with a medium filled with solid particles can lead to a "leaching" of the walls. To prevent the formation of erosion, it is desirable to provide a preliminary purification of water from foreign suspensions. It is enough to install a filter of rough (mechanical) cleaning.
- Under favorable conditions, an oxide film appears on the inner walls of the copper pipe - the coating does not impair the quality of the water and protects the metal from wear. Requirements for patina formation: pH of the water stream is 6–9, hardness is 1.42–3.42 mg / l. With other parameters, cyclic destruction and restoration of the film due to the expenditure of metal occurs.
- Lead solder should not be used for the installation of drinking water - metal and its compounds are toxic. The substance is able to accumulate in the body, exerting a gradual fatal effect on various organs.
Docking of copper communications with a pipeline made of brass and plastic is permissible. When combining copper pipes with steel and aluminum elements, the joining sequence must be adhered to.
In addition to soldering, the compression and crimping technologies are used in the connection of copper pipes:
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Press couplings for crimp connections
Formation of tight joints
Press pliers for connecting copper pipes
Construction of a copper pipeline at the facility
Threaded for threaded connections
Compression fitting for copper pipes
O-ring and union nut
Copper pipe ball valve
Large diameter copper pipes are predominantly connected by flanges and bolts screwed into them, soldering into the socket is allowed, compression methods are used extremely rarely.
Video reviews complement the information provided. Competitive advantages and negative characteristics of the copper pipeline, features of installation works:
Pipe connection technology using fittings and soldering:
Advantages of a copper water supply system are undeniable. A wide range of rolled products allows you to choose the best material for the solution of a particular problem. Subject to installation techniques and operational recommendations, an uninterrupted service of the water supply system is guaranteed for over 50 years.
Have you thought about buying copper pipes for installing a water supply system, but still doubt the feasibility of such a solution? Ask your questions under our article - our experts and owners of copper water pipes will help dispel your doubts.
If you are the owner of such a pipeline, write your opinion about its use, add real photos and recommendations for selection and installation.